HSB's ASME Code Prep IX on-line provides an introduction to welding qualifications.
Our on-line format facilitates learning with informative text, graphics, and quizzes at a time convenient for the student. Students have 180 days to complete the course and up to three attempts to pass the course per subscription.
Prerequisites:
- Basic understanding of welding processes and their implementation.
- Access to ASME Code Section IX (E23) (paper or electronic version)
ASME Section IX Lesson Topics:
Section IX and Welding Basics
Lesson 1 – Key Topics:
- Scope of the ASME Code Section IX
- Welding processes
- Electrode identification
- Types of welds and tests used to qualify welders
- Welding procedure tests
The ASME System and Section IX Basics
Lesson 2 – Key Topics:
- Evolution of the ASME Code
- The Organization of, and Code paragraph numbering system
- Article I of Section IX
- Procedure Qualification Record (PQR) – Basics
- Welding Procedure Specification/Performance Qualification Basics
- Weld Test Positions: Groove Welds
- Weld Test Positions: Fillet Welds
- Weld Test Basics
- Tension Tests
- Guided-Bend Tests
- Notch-Toughness Tests
- Fillet-Weld Tests
- Testing by Radiography
- Stud-Weld Tests
Welding Procedure Qualifications
Lesson 3 – Key Topics:
- Welding Procedure Specifications (WPS)
- Procedure Qualification Records (PQR)
- P-Numbers (Material Groupings)
- Responsibilities for Welding Procedure Qualifications
- Procedure Qualification Test Requirements
- Procedure Qualification to Previous Editions
- Preparation of Test Coupons
- Corrosion-Resistant Weld Metal Overlay
- Electron/Laser Beam Welding
- Hard-Facing Weld Metal Overlay
- Joining Composite/Clad Metals
- Applied Linings
- Welds With Buttering
Essential Variables
Lesson 4 – Key Topics:
- The Role of Essential Variables in Procedure Qualifications
- Determining Qualified Thickness Limits
- Determining the Type and Number of Tests Required
- Welding Variable Tables (Procedure Qualifications)
- QW-252 through QW-267
- Nonessential Variables: Joints (QW-402)
- Essential Variables: Base Metals (QW-403)
- Essential Variables: Filler Metals (QW-404)
- Nonessential Variables: Position (QW-405)
- Essential Variables: Preheat (QW-406)
- Essential Variables: Postweld Heat Treatment (PWHT) (QW-407)
- Essential/Nonessential Variables: Electrical Characteristics (QW-409)
- Essential/Nonessential Variables: Technique (QW-410)
- Special Process Essential Variables
Supplementary Essential Variables
Lesson 5 – Key Topics:
- Supplementary Essential Variables Defined
- Base Metals
- Filler Metals
- Positions
- Preheat
- Postweld Heat Treatment (PWHT)
- Electrical Characteristics
- Nonessential Variables
Nonessential Variables
Lesson 6 – Key Topics:
- Nonessential Variables Defined
- Joints
- Filler Metals
- Positions
- Preheat
- Electrical Characteristics
- Technique
Welding Performance Qualifications
Lesson 7 – Key Topics:
- General Requirements for Welding Performance Qualification
- Key Terms and Definitions
- Responsibility for Welding Performance Qualification
- Purpose of Welding Performance Qualifications
- Performance Qualification Tests
- Identification of Welders and Welding Operators
- Type of Tests
- Determining Qualified Thickness Limits
- Determining the Number and Type of Tests Required
- Determining Qualified Diameter Limits
- Welding Positions and Performance Qualification
- Welder Combination Processes
- Performance Qualification using Volumetric Methods
- Welding Operator Qualifications
- Welding Performance Continuity